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Hi All,

     One of our group businesses has been grappling with APB for a few years, unable to produce a realistic, reliable schedule, at least not without significant manual rework. 

The ability of APB to function in our environment has been called into question, i.e. can it ever be made to work? And I have been tasked with finding a customer, in a similar industry / use case, willing to talk to us, to try and answer that question.

 

A brief outline of our business:-

A provider of engineering services; predominantly offering a make-to-print service for high-complexity, low-volume part production requiring CNC machining and grinding processes to produce. This results in a Job Shop environment configured to deal with a high-variety of products mainly seeing strangers, with few repeaters or runners. Stats:- 7.5 operations per routing (mean), 995 open shop orders, 517 unique parts across those orders, and a median lot size of 2 off. The business has recently moved to IFS Cloud after running Apps 9 and 10 for the previous 6 years.

 

In parallel, we are focussing on the quality of data (and processes generating that data) being fed into APB, in an effort to reduce the number of unscheduled operations, and quality of schedule generated.

 

Any offers of help, feedback or sharing of experiences would be much appreciated.

 

Thanks and regards, Neil 

It does not seems to be a very large complex dataset by the look of the numbers . But too early to say.

 

Once APB loaded and scheduled, why  they are unscheduled? are there any functional reasons that you can figure out? or they are just unscheduled  without  a reason ?  Just curious.   

Try running simple forward schedule and see if there is any “data related “ issue that causes unscheduled orders. / Saman


Hi Saman,

     Thanks for your reply. The causes are all data related as far as we can see and we are working to improve the quality of the input data, which seems to be reducing the portion of unscheduled ops.

 

Best regards, Neil 


Yes . Proper data is the key. Specially operations having no run factors will ended up being unscheduled if there are any. Query for all unscheduled orders and check shop order operations if they explain the reason for not scheduling.  Thanks . Saman


Yes . Proper data is the key. Specially operations having no run factors will ended up being unscheduled if there are any. Query for all unscheduled orders and check shop order operations if they explain the reason for not scheduling.  Thanks . Saman

Thanks Saman. Best regards, Neil