If you have 10% scrap rate and the sales order quantity is 100 kg, the shop order will be created with a quantity of 112 kg (think backwards, what quantity do I need to start with if I want to get 100 kg in the end and must scrap 10% of what I produce...)System will peg 100 kg out of the 112 kg to the customer order. If you end up with scrapping only 2 out of the 112 kg, you will receive 110 kg to stock where of 100 kg is reserved to the customer order. The remaining 10 kg will be available in stock for any other demand.I’m not aware of any way to mass-update the Scrap Factor for inventory part. If you want to update a large amount of parts I think a script is the best idea.
Yes this can be achieved by entering a Scrap Factor for the manufactured inventory part.In below case I have entered a 10% Scrap Factor for part MTSI create a customer order with Sales Qty = 10. In this case I have Supply Code set to Shop Order, but the principle is the same if MRP or DOP would supply it.The shop order is created with Lot Size = 12 (in this case the quantity is rounded from 11.1111 to 12)Note that system now expect 2 PCs out of these 12 to be scrapped on the order. The expected supply (Remaining Net Supply) is still only 10 and will remain so until you scrap more than 2.
@SidneyIFS640 I don’t think it should be the role of the control plan to block parts from moving forward on a shop order. That for me is the role of MRB. If you identify a non conforming part when you do the inspection you can of course decide to scrap it directly (then that quantity is not available to move to the next operation). If the worker is not certain how to handle the part an MRB case can be created against the operation. This will also block the quantity from being move further (until the MRB case is completed).Above also requires that you do not allow over-reporting for the part.
@Carole To connect a Change Order when parking a shop order, I believe it must have an action that is connected to either:The shop order An operation on the shop order The shop order part A component part of any material line on the shop orderI made a quick test and connected the change order action to part = PTSThen this change order appears in the loV in the Part Shop Order dialog for shop orders that are using this component
unfortunately it is not possible to reported completed operation quantities against specific serial numbers. There has been a few requests about better traceability of the shop order WIP like this one However, I have not seen any request specifically for the possibility of tracking serial numbers on completed operation quantities, so please feel free to request this on the Idea section of the community. https://community.ifs.com/ideas
The time originates from a start-stop clocking why you must cancel the time from the clocking. Search for the shop order on the Shop Floor Clockings page and cancel the records from there.
@dritter The 5 level hierarchy is the primary control of the backflush. And you can configure the system to stop the reservation or backflush on a specific level (for instance, so that backflush stops at the work center inbound locations, but reservations are allowed from picking locations).Within each hierarchy level, the prioritization is done based on the automatic reservation rules defined on the site.
The shop order backflush is primarily controlled by the backflush hierarchies (Reserve/Issue From Location, Work Center inbound Locations, Production Line Inbound Locations, Floor Stock, Picking).Within each such hierarchy level the logic prioritizes the backflush using the same rules as defined for the automatic reservations on the site (see below).I’m not sure exactly how the Handling Unit Optimization impacts the priority, but when enabled, the logic somehow tries to reserve/backflush as complete handling units as possible, and if stock exists not connected to any handling unit this is prioritized before stock connected to handling units. Maybe you can try enable/disable this flag and see if it makes any difference. There’s a comprehensive about document describing the automatic reservation/backflush logic (see the start of that document below)
In IFS Cloud, the operation Tools are visible by expanding (click the down arrow) the relevant operation on the Shop Order page.
If the operation has Labor Setup Time and/or Labor Run Time and a Crew Size > 0 it should generate record(s) in Labor Load Details. Not sure what could be missing then.
@zwall The first check would be to make sure that you run CRP with Include CRP for Labor enabled.
@matt.watters Yes, our plan is to change so that the navigation commands available from Shop Floor Workbench open the page in a new tab. However, it requires additional framework support to be able to bulknavigate (selecting more than one record to navigate). We're working with framework to add support for this, and then we can proceed.
using Operation Efficiency would be the right way to handle this, however there’s no automatic adjustment of this value in the standard application. Would be interesting to hear if such has been introduced in any customer solution. Maybe you can request support for this by creating an Idea on the community?
@Dsquared As suggested by Matt, the Safety Lead Time is a good idea to create a buffer between when the purchased parts as planned to be received to stock, and when they are required on the shop order.Another option might be to set a Queue Time on the work center of the first operation. This will give an earlier start date of the shop order creating a buffer between the shop order start date and the actual start date of the first operation on the order.
When you automatically issue a material (automatic is essentially the same as a backflush) which negative on hand allowed it will issue the required quantity and create a negative stock if the required quantity is not available.You have an option when performing an automatic issue whether you want to issue only the reserved quantity, or also non reserved quantity. if you only want to automatic issue the reserved quantity you can also set the Reserve/Issue Method = Reserve.
The system does not require a downtime cause to have been entered at any specific time. But if you have downtime on any work center resource valid for the current filter without a defined downtime cause a badge will indicate this in shop floor workbench.There’s also a lobby element indicating this:
This controls in which scenarios a change of the date or quantity on a shop order should be replicated to the DOP order or customer order which to it is pegged.So if you have enabled Qty Decrease for Customer Order Demand, and you reduce the lot size of a shop order, or say scrap more than planned, such decrease of the shop order quantity would be replicated to the customer order when pegged to such.DOP Order Demand would refer to changes of the quantity and date of the shop order itself, while the DOP Order Supply would refer to changes of the quantity and date of a DOP supplied shop order material line.
@mgha I believe this can be solved by configuring the Stop Reason drop-down to “Default to Previous” value. This can be done using the page designer. Then the client will remember that you previously selected value Interrupted and then propose this value as the default next time. In order to access the page designer for the Stop Production dialog, you must manually type the URL to this client directly (...main/ifsapplications/web/assistant/StopClockingsAssistant/StopClockingsAssistant) However I noticed I had to make the Interruption Cause field visible and editable at all times to get this to work properly. Then I could also set the Interruption Cause to default to the previous value
In 23R2 you must remember to disable the Close Operation toggle when reporting on an operation which has already met its planned quantity However, I’m happy to inform you that in 24R1 release a new setting on the Work Center has been introduced called Auto Close Operations. If this is cleared, the operation will stay open until you actively closes it.
I tested and it works fine with this setup for me.I have performed two receipts. One lot/batch no was created per receipt
The only way I can think of is if the part is setup with:Many Lots per Production Order Multilevel tracking = disabled Lot/Batch tracking = Order Basedthen a lot/batch number will be automatically created for each receipt that is made from the shop order. The lot/batch numbers will be generated based on the shop order number.
@SydneyFreking When an employee is clocking time on more than one operation simultaneously, his/hers the time is automatically split between the operations. in short the time can be split in two ways:By splitting the Crew Size. Say an employee worked from 10:00 to 12:00 on operation A and operation B, then each operation received 2 hours of duration, but the crew size will be 0.5 on each operation (or can be 0.6 / 0.4 etc as well, it depends on the planned crew size. The cost booked for each operation will be the duration multiplied with the crew size. This option assumes the employee actually worked on these operations at the same time. By Splitting the Duration: If the employee worked on both Operation A and B from 10:00 to 12:00, the Duration will be calculated to 1h per operation and crew size is 1 for each operation. (or actually the duration may be calculated to 1.2h for operation A and 0.8 for operation B, it depends on the planned hours)Details can be found in the about Shop Fl
It is not possible to start an operation block from Time Clock. You must start the operations connected to the operation block one-by-one.If you instead use Shop Floor Workbench, you can scan/enter the barcode of the Operation Block ID which will populate all the operations connected to the operation block. Then you can select them all start start/stop them simultaneously.
If load exists on any of the resources on a work center, I believe all resources on that work center are displayed in the Gantt. It’s mostly a good idea since you want to be able to reschedule an operation from one to another resource. But in your case when one of the resources are no longer in use I understand it is a bit inconvenient.
Even if the work center has been set to Hidden or Blocked it can still have operations scheduled on it. I think the Gantt will load the work center resources which have planned load (operations), so please check whether you still have some open operations scheduled on these work centers and see if they can be closed. Then they should hopefully disappears from the Gantt.
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